Winery


To clear the decks for tomorrow’s Primitivo/Zinfandel harvest, I pressed the Mourvedre this afternoon. This is the final component of my red Rhone blend for 2007. The other two varieties, Syrah and Grenache, have already completed both their primary and malolactic fermentations and are settling down for their winter slumber.

The color of the Mourvedre was beautiful and the flavor was outstanding. A few quick photos…

A typical press setup for a “garagiste”.

The poor little suckers were doing their best to escape the clutches of the basket press.

I just liked this shot looking around the side of the basket press.

 Next up: 250lbs. of Primitivo (or Zinfandel) tomorrow.

A few weeks back I got the opportunity to help out the folks at m2 Wines again. Back in April I joined a small crew at m2 bottling their late harvest Zinfandel and had a great time.

The task on this day was to crush nearly 6 tons of fruit for the 2007 vintage. Three tons of Old Vine Zinfandel came from the local Soucie vineyard in Lodi, planted in 1916, and another 3 tons of Cabernet Sauvignon from Pratt Vineyards in Fair Play (up the hill in El Dorado County).

The following photo is a closeup of the Old Vine Zinfandel. These berries were loaded with flavor and were very ripe (as the raisining shows). In fact, these flavor bombs would later become something of a challenge in the winery.

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One of the rituals of the primary fermentation for red wines is punching down the “cap” 2 to 3 times each day. The “cap” is the mass of grape skins and other solids that rise to the top of the container, being pushed upward by the heat and gases released by the fermenting juice. By reincorporating the skins back into the juice you encourage more color and flavor extraction, get some air into the wine (which is actually a good thing at this stage), and help prevent bacteria from growing on the skins.

The cap is typically punched down using a stainless steel pole with a round disk welded to the end. The photograph below is what the Barbera looked like just after being punched down this morning. The aromas released during this process are absolutely intoxicating.

Another important daily task is to measure the Brix, or sugar content, and temperature of the wine. This is done by filling a tall narrow container with some of the wine and gently dropping in a hydrometer. Once the hydrometer is finished bobbing and comes to rest, a measurement can be read from its side. This morning’s reading was 15° Brix. Fermentation is moving along nicely but still has a ways to go before it’s done.

The temperature was 70° F.

Next up… harvesting Mourvedre this morning.

My 2007 Barbera has been cold soaking since it was harvested and crushed this past Sunday. A cold soak for me means rotating gallon jugs of frozen water in the must (juice from crushed grapes, skins, pulp, and so on) on a daily basis. It’s important to keep the must cold so the juice doesn’t start fermenting on its own, or worse, the start of a bacteria problem.

The purpose of a cold soak is to give the juice more time with the skins and pulp to extract more color and flavor. Since my primary fermentations rarely take more than a week to complete due to the warm conditions in my garage, this “quality time” up front seems to be making a big difference. In just a few days the color of the Barbera juice has reached an absolutely beautiful inky dark ruby.

Another benefit of letting the juice, skins, and pulp soak like this before starting the primary fermentation is that the berries can become completely rehydrated. This is important since as the berries rehydrate, the sugar level, or Brix, in the juice will rise. By letting this happen before inoculating with yeast you have an opportunity to make adjustments as needed. Since some of the Barbera clusters were showing signs of raisining, I expected the Brix to climb. And boy did it climb!

Testing the Brix can be done with a hydrometer or, before the primary fermentation has started, a refractometer. A refractometer is a small hand held device that measures the refractive index of a sample (grape juice in this case) when viewed through a measuring prism. This indispensable tool is used in vineyards as a tool to determine ripeness in grape samples. As you can see below, my personal refractometer assistant was on the spot to lend a hand this afternoon.

Her reading today was a whopping 28.5° Brix! Why is this so important? Well, if all of the sugar was fermented at this level, we’d be talking about a wine in the 16% alcohol range!  Not exactly what I’m looking for. And this doesn’t take into account any problems being able to even complete the fermentation (i.e. take the juice all the way to dryness, or zero Brix). This is called a stuck fermentation and is something all winemakers generally try to avoid.

A common solution to this condition is to add acidulated water to the must to dilute the sugar only and bring the must back into balance. Acidulated water is simply distilled water with tartaric acid added. Tartaric acid is added to the water so we only dilute the sugar and not the acid level in the juice.

So that’s what we did this evening. The must is back down to just over 25° Brix. My plan is to start the primary fermentation in the morning.

UPDATE: If the thought of adding water to must to dilute the sugar content is abhorrent to you, you’re not alone. The fact is, though, grape juice has been routinely “adjusted” prior to fermentation for centuries. For example, on the opposite side of the high sugar spectrum is not having enough sugar. This occurs when either the fruit was picked too early or the fruit could not ripen on its own. The solution to this problem, as you might expect, is to add sugar–also called chaptilization. Winemakers in many of France’s cooler wine regions have no choice but to add sugar to their under-ripe juice. In fact, the option of adding sugar is even written into France’s wine regulations.

So what’s the difference here between adding water or adding sugar to juice at harvest? Or is there no difference at all? Is it acceptable to add sugar since it was Mother Nature and not the wine grower that created the imbalance in the juice? After all, by picking late to extend the fruit’s “hang time”, the wine grower is purposefully pushing the envelope of ripeness to maximize the body, fruit characteristics, and color of the resulting wine.

Or perhaps the demonization of adding water is getting swept up in the growing backlash against over-extracted and high alcohol wines? More discussion on this issue here and here. Also, if you want to listen to a lively discussion between old world and new world style Pinot producers, check out Grape Radio’s Pinot Showdown series.

Coming back to my tiny lot of Barbera, my motivation for adding water was simply to avoid the problems that often come with trying to ferment juice with such a high sugar content. And if I manage to create wine with a moderate alcohol level while not losing the character of the fruit, I will consider it a success.

This time of year is crazy for me and my winemaking endeavors. I cannot imagine what it’s like for people actually trying to make a living at it!

Here’s a quick update on where things stand with my humble efforts for 2007.

The season started off with our first pick out at Hidden Acres Vineyard. This is our adopted 1/2 acre 20+ year old vineyard. The wine from that pick is undergoing a “secondary fermentation” (Malolatic transformation) where the harsher malic acid is being transformed into softer lactic acid. We are planning at least one more pick out there this season. Since the weather has cooled, we’re in a holding pattern.

Meanwhile, I have also harvested Syrah from Acorn Hill Vineyard in El Dorado County (detailed blog post forthcoming). These grapes went through a cold soak for a few days, have completed primary fermentation, and are currently in the ML phase. I have high hopes for this wine.

This coming Sunday I will be picking Barbera and perhaps Grenache. These grapes will also come from Acorn Hill Vineyard. The last fruit that I will pick from Acorn Hill will be Mourvedre and that should be ready in the next couple weeks. My plan as of now is to create a blended wine of Syrah, Grenache, and Mourvedre and perhaps have enough Syrah left over for a Syrah-only bottling.

Earlier this week I got a call about some Cabernet Sauvignon fruit that became  available from the Harmon vineyard (also in El Dorado County). Since I have heard great things about the Cab from this location, I picked up some fruit from there too! The Cab is moving along nicely in its primary fermentation and is down to 8° Brix. I started the ML tonight.

So that makes 1 mystery wine from Hidden Acres and 5 other varieties for 2007! This has seriously ratcheted up my little operation and will hopefully result in some fantastic wines.

If that wasn’t enough, I’ve also joined a cooperative effort started by Tim at Winecast to create a barrel of User-Generated Roussanne at Crushpad. The idea is to have several folks join in on the decision-making process for taking a Roussanne from harvest to bottling. In the end, we’ll all get a case of the finished product. So far it’s been fun to bat around the topics of style, alcohol, and acidity with members chiming in on what they’d like to see in the finished product. I can’t wait to see where this project goes!

Since things wouldn’t be complete without looking back at 2006, I also topped up and tasted my 2006 wines. I have two lots of 2006 Zinfandel from the same vineyard, one aging in American oak and another in French oak. The French lot tastes awesome and the American tastes great too. Lots of great raspberry and spice with a soft mouthfeel. I’m very excited about this wine.

The 2006 Barbera also tasted very nice but still has a lot of natural acidity. I’m considering putting this wine through some cold stabilization to naturally drop out some of the acids. This wine really wants to be blended with just a bit of something else, like Petite Sirah, to take the edge off. A work in progress.

Recently I have had the pleasure of getting to know the founders of m2 vintners, a small urban winery located in the Lodi wine region of California, and this last weekend I was invited to help them bottle a small lot of Zinfandel. The name m2 comes from the last names of its two founders, Layne Montgomery and Chris Matheny.

I became interested in m2 a year or so ago when I read about them in an email newsletter from a local wine merchant. What caught my attention was that Layne and Chris had been making wine together since 2000 as ”garagistes” just down the road from me and decided to give their passion a go as commercial winery in 2004. m2’s 2004 and 2005 vintages were produced at a host winery in Amador County and in 2006 they started making their wines in their own facility in Lodi. They are indeed living the dream!

m2 doesn’t have a vineyard of its own but instead sources grapes from several top vineyards throughout California. This allows them to choose the very best fruit for their wines and focus completely on their winemaking. Cabernet Sauvignon from Napa Valley, old vine Zinfandel from Lodi, Syrah from the Shenandoah Valley, Petite Sirah from Clarksburg… you get the idea. The wines are made in a small commercial space—an approach taken by several other startup wineries including A Donkey & Goat, Periscope Cellars, Eno WinesA.P. Vin, and the well-known and tremendously successful Siduri Wines. No fancy gardens, cascading fountains, or picturesque picnic spots here. Instead what you get with a visit to m2 is a behind the scenes look at what it takes to operate a winery and direct access to people behind the wines.  A truly pure and rewarding wine tasting experience.

The wines at m2 are made in a new world style where the fruit is allowed to express its varietal characteristics. In addition, a purposeful selection of yeasts and the application of oak aging in American and French barrels bring balance and complexity to the final product. The results are wines that are both food friendly and excellent on their own. m2 wines and grilled meats are a can’t miss combination.

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I’ve heard many descriptions from winemakers of what this time of year means to them: grueling, sleepless, exhausting, stressful, and on and on. You see, like April 15th for CPAs, this is the tax season for winemakers; a time when all hell breaks loose at once. Racing back and forth between vineyards, grapes ripening at different rates, birds  wrecking havoc eating fruit, the risk of the weather turning too cold, hot, or wet at any moment, equipment and workers being scheduled and prepared… sorting, crushing, destemming, soaking, pumping, oh my! You get the idea (and I’m not even going to mention the fruit flies). It makes you wonder why anyone would consider winemaking as an occupation at all. 

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Early Sunday morning a friend and I started out on the 45 minute drive to the Merrill vineyard. This 2 acre patch of vines is tucked back in a small valley just south of the Fairplay AVA in El Dorado County.  Our task on this morning: pick and crush 200 pounds of prime Sierra Foothills Zinfandel. 

The Merrill vineyard was planted 9 years ago with cuttings from select vineyards in nearby Shenandoah Valley. As the photo below shows, the vines are head-trained as opposed to trellis-trained.  This is the most common method of growing Zinfandel. What is uncommon by today’s standards is that these vines are growing on their own roots. Most vineyards are planted with vines grafted onto disease resistant rootstock (a reaction to the Phylloxera outbreak of the 1800’s).

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With the help of a seasoned cellar rat (a.k.a. my father in-law), we bottled the 2005 Zinfandel this morning. We started with about 11 gallons of wine spread across 2 carboys. I had 5 cases of bottles on hand and we filled every last one of them! How’s that for planning?

Since the wine had very little free S02, I gently racked the wine into a staging carboy that I preloaded with a slurry of the wine and potassium metabisulfite. Adding potassium metabisulfite to wine before bottling is a very common practice as it acts as a preservative and antioxidant.

With the bottle filler attached to the siphon and the corker primed and ready we started bottling at about 10:30. Once we found the sweet spot of where to fill the bottles (too much wine and the corks would push themselves out), we had a nice little assembly line going. By 12:30 we were surrounded by 5 cases of freshly bottled Zinfandel! Only the cleanup was left.

Of course we tasted the wine with lunch. It’s still quite young and certainly needs some time in the bottle. However, the rich red fruits and classic zin spiciness were unmistakable. I can’t wait to see how this wine matures over time.

As planned, we pressed the Barbera on Saturday. The juice is now officially wine!

The photo to the right shows the press setup on our side yard and in the background you can barely get a glimpse of our terraced Barbera vineyard. The Barbera that we pressed was not from our vineyard, though, since it’s not mature enough yet. Instead we purchased this beautiful fruit from a local vineyard.

Everything went reasonably smooth except we ended up with about 8 gallons rather than the expected 5 gallons. The bucket receiving the wine in the photo is just one of the buckets that were filled as we transferred the wine to carboys.

Before filling the carboys, I combined a small amount of the wine with a Malolactic Fermentation (ML) starter and Leucofood (a mix of high amino acid yeast extract, vitamins, and nutrient digests that super-charge the ML bacteria). This mixture was spread between the carboys before being filled with the rest of the wine.

After pressing, you’re left with a large disc of pumice made up of skins, seeds, and whatever else couldn’t escape. The photo below shows a closeup of the pumice after the walls of the press were removed.

The wine is now bubbling away in the carboys as the ML bacteria is converting the malic acid into lactic acid (and giving off carbon dioxide). The result should be a softer and rounder texture in the wine.

Next up: Zinfandel harvest this weekend!

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